Low-temperature water-cooled LED UV curing lamp: A dual-engine for cost-effectiveness in upgrading trademark machines.
News 2022-10-14
Traditional trademark machine curing links have long faced pain points such as high energy consumption, large equipment loss, and low production efficiency. With technological innovation, the introduction of low-temperature water-cooled LED UV curing lamps brings a breakthrough solution to the industry. Taking a certain company as an example, its independently developed water-cooled UV curing system with temperature protection has increased the efficiency of LED light sources by 30% through patented technology and extended the service life to more than 50,000 hours, effectively reducing equipment maintenance frequency and energy consumption.
In practical applications, after a printing enterprise in Guangdong applies this technology to trademark machines, energy consumption costs drop by 67%, and a single device saves more than 80,000 yuan in electricity costs annually. Its core advantages are as follows:
High efficiency and energy saving: Water-cooled heat dissipation technology increases the light conversion efficiency to 85%, saving more than 60% energy compared to traditional mercury lamps.
Low temperature and stability: The curing temperature is controlled below 45°C, avoiding deformation of sensitive materials such as aluminum foil and PVC, and increasing the product qualification rate to 99.2%.
High-speed production: The curing speed reaches 250 meters/minute, increasing production line efficiency by 40% and annual production capacity by 3 million pieces.
Dongguan Yunshang Curing Optoelectronics Co., Ltd. has successfully solved the curing problem of ordinary UV inks under LED light sources through customized solutions, achieving a 50% increase in trademark color adhesion and significantly enhancing the weather resistance of printed products. After a certain company installs a water-cooled UV system, it not only realizes zero ozone emissions but also reduces equipment failure rate by 80% through four-stage cooling technology and reduces maintenance costs by 65% year-on-year. The comprehensive cost drops by 35%, and the order delivery cycle is shortened to 48 hours. With high-quality printing effects, it has successfully expanded into the high-end market. The low-temperature water-cooled LED UV curing technology is reshaping the cost-benefit benchmark of the trademark printing industry with its triple advantages of “energy saving, high efficiency, and environmental protection”.
