LED UV curing lamp: The core driving force for improving the production capacity of trademark machines.

News 2022-06-24

In the trademark printing industry, the balance between production efficiency and product quality is always the key to enterprise competition. Traditional mercury lamp curing technology is difficult to meet the needs of high-speed and intelligent production due to problems such as high energy consumption, short service life, and slow response. LED UV curing lamps, with their unique advantages, have become a “must-have” equipment for improving the production capacity of trademark machines.

1.Efficient and energy-saving, reducing operating costs
LED UV lamps adopt solid-state lighting technology, and their energy consumption is only 30%-50% of that of traditional mercury lamps. Moreover, they can start instantly without preheating, significantly shortening production standby time. Their service life is more than 20,000 hours, greatly reducing the replacement frequency and reducing maintenance costs.

2.Precise temperature control to ensure printing quality
Traditional mercury lamps have high heat generation and are easy to cause deformation of printing materials or incomplete curing of ink. LED UV lamps achieve rapid curing while avoiding thermal damage through precise wavelength control (such as 365nm, 395nm) and low-temperature radiation characteristics, ensuring that trademark patterns are vivid in color and have strong adhesion, and reducing the defective product rate by more than 50%.

3.Environmentally friendly and safe, in line with industrial trends
LED UV technology has no ozone emission and does not contain mercury elements, meeting environmental protection standards such as EU RoHS and REACH, helping enterprises avoid policy risks. In addition, its cold light source characteristics reduce the heat load in the workshop, improve the operating environment, and improve employee work efficiency.

4.Intelligent adaptation to accelerate industrial upgrading
LED UV lamps can be seamlessly connected with the intelligent control system of trademark machines. By monitoring parameters such as power and temperature in real time, the curing intensity can be dynamically adjusted to support synchronous production of multiple color groups. In high-speed rotary trademark machines, combined with a servo drive system, stable production of more than 300 meters per minute can be achieved, and production capacity is increased by 40%.
Under the background of trademark printing transforming to “high-speed, precision, and green”, LED UV curing lamps have changed from “optional configuration” to “essential technology”. Its comprehensive advantages in dimensions such as energy saving, environmental protection, quality, and efficiency are promoting the industry to break through production bottlenecks and win market opportunities for enterprises.